Monthly Archives: March 2012

Machined and Finished Epoxy Paste

Paste Application Process – Gets the Wow Factor!

Yup, this one gets the Wow factor folks. Many of you maybe familiar with tooling paste from years back. Well, it’s been a lot of years since paste was introduced for composite tooling applications and it has traveled light years in terms of product and equipment quality.

 

AIN Plastics + RAMPF GROUP + Tartler Machines
AIN Plastics has been selling RAMPF GROUP Tooling board for many years, in fact, we are one of the largest distributors of tooling board in the country. So, when we had the opportunity to take on RAMPF GROUP’s new paste materials we wanted to be on board right away.
RAMPF Group, a strong leader in the tooling board manufacturing business developed three versions of RAKU-TOOL® Close Contour Paste; each is a 1 to 1 mix ratio that applies easily, even on vertical or overhead surfaces at thicknesses up to 40mm. The paste applies to numerous substrates including acrylic, wire mesh, foam, or tooling board to name a few.
When machined, the cured paste creates very little dust and finishes to an extremely smooth surface that can be finished as needed.
To make their product even more successful RAMPF knew having the right dispensing equipment was also a must. So, RAMPF Group worked diligently with Udo Tartler, founder of Tartler machines, who began creating two-part meter mix equipment in the early 1980’s.

Udo Tartler, President of Tartler Machines

Udo Tartler, President of Tartler Machines

Mark Davidson, RAMPF Sales Manager noted that “Tartler is on a constant path to create new and better equipment and to refine their existing equipment. They have listened to the needs of both the end user as well as the product manufacturers, and that’s why we wanted to partner with them. He went on to say “once we were confident in our product and working with Tartler we brought the process to AIN Plastics who immediately saw the value.”  Unlike some past machines that ran on high pressure, Tartler equipment runs on a safe low pressure system. The equipment is easy to use, cleans up within 15 minutes, and outputs a smooth steady flow of paste at a consistent viscosity. The RAKU-TOOL® Close Contour Paste and Tartler dispensing machine is a far cry from the early days of epoxy tooling paste systems.

AIN Plastics Offers Custom Application Services
In addition to supplying RAKU-TOOL® Close Contour Paste, John Shepherd, President of AIN Plastics, announced that AIN is now available, on a per job basis, to complete custom applications of RAKU-TOOL® Close Contour Paste for customers at the AIN Madison Heights facility. In fact, by the time of this post, AIN has already completed four large paste application projects. John Shepherd noted, “We listened to our customers who voiced concerns about using paste in the past. The first concern is the time to apply the paste and the time until it can be machined. Typically the two-part epoxy paste is fully cured in 24 hours. But, for many places running an assembly line the cure time has been a limiting factor in their ability to put this product to use. Places that don’t do large volume also noted the cost of the equipment as a factor. We are looking to be an asset to our customers and we realized this was a great opportunity to fill a gap in an industry that can really benefit from this product.”
The value to building custom shapes can be a huge savings in both time and material. It also eliminates issues such as glue lines and how to handle left over pieces of board and the end product is fantastic. By using the new service at AIN Plastics customers can take advantage of the benefits of the using paste without investing heavily in assembly line time or in equipment purchases. Meanwhile those companies that make the investment in the dispensing equipment can be assured of excellent product availability and customer support.
At a recent demonstration of the product dispensing, visitors were all impressed by the quality and ease of use that RAMPF Group, Tartler Machines, and AIN Plastics are now able to provide with this new joint venture of product, equipment, and customer sales and support.

For more information on RAMPF Groups RAKU-TOOL® Close Contour Paste and other tooling products please visit our website: AIN Plastics Composite Tooling Materials

OR –
Download a .pdf

Technical Data Sheets for RAMPF Group RAKU-TOOL® Epoxy Close Contour Paste:
CP 6050
CP 6070/6072
CP 6100

Request a Quote 

It’s all About Plastics!

Welcome to AIN Plastics on the Bloggesphere!

I’m Lisa, Marketing Manager here at AIN and I’ll be your regular host to everything on our blog. I hope you’ll check in often to see what we’ve added. In fact, feel free to subscribe and that way you’ll get updates as they happen. Don’t forget to comment too. We are looking to make this a forum for conversation about what is happening in the plastics industry.

AIN Plastics was founded in 1970, starting with only two employees and a small investment. However, the growth of the new company was continual and within a short time, we became authorized distributors for several premier manufacturers of mechanical plastic mill shapes. In 1993, AIN Plastics was appointed E.I. DuPont’s first national distributor of Vespel® PolyImide stock shapes, one of the industries most sophisticated materials. The ensuing years saw the company continuing to expand its product offerings, including specialty grades of nylon, Delrin, PTFE, thermoset laminates and more.  In 1996, AIN Plastics joined the ThyssenKrupp Materials NA group (then Thyssen Inc., NA), a move which positioned the company for continued success into the next century.

Today, AIN Plastics operates over nine warehouse locations and 12 sales offices in the United States. The company is structured around local distribution service centers providing fast, efficient delivery to their customers. Our value–added processing system is customer–based, designed to give salespeople the tools they need to quickly and accurately process orders. Finally, our nationwide logistics system allows the company to provide next–day delivery to the majority of customers in North America. As part of our commitment to continuous quality improvement, AIN Plastics is in the process of registering all locations to the latest ISO 9001:2000 Quality Management Systems. Geographical and product line expansion ensure that the history of this dynamic company will continue to evolve.

So there you have it – this is who we are and we are ready to have some fun sharing what’s going on so look for more posts!

Until then,

Happy Blogging!

Lisa

 

AIN Attending Annual AAOP Meeting

This week AIN Plastics Business Development Manager, Shawn Lynam, is attending the

Visit AIN Plastics at Booth 83

Visit AIN Plastics at Booth 83

annual AAOP meeting. This meeting is a valuable time for those in Orthotics and Prosthetics as it brings together experts from all over to share, inspire, and learn.

On the part of AIN Plastics, Shawn will be on hand to talk to visitors about application issues. Yes we supply product, but when something doesn’t work we want to find out why and FIX IT! Maybe a job requires a different product, or maybe just a different way of working with it. Either way we have a lot of experience and we are happy to help you out by offering fabrication tips on thermoforming, sheet processing, and yes, selecting the right material.

This year Shawn is also introducing a new product AIN is now selling. It’s called TAP® What is ti exactly? I’m glad you asked! TAP® is a tough, clear, easily thermoformable plastic sheet material ideal for manufacturing high strength test sockets used for fitting lower extremity prosthetic devices.

TAP is an economical high performance alternative to Ottobock’s™ ThermoLyn® Rigid sheet due to it’s high stiffness and ultimate fatigue resistance.

There are lot more details about this product on our website: TAP® Product Information

For a brief overview and a comparison to similar products Flyer – TAP 03-12

The AAOP is taking place March 21-24, 2012 in Atlanta, GA. Stop by and visit AIN Plastics at Booth #83. AAOP Show Information