Tag Archives: AIN Plastics

Engineered Plastics Solutions – PEEK

When it comes to engineered plastics solutions PEEK is right near the top. In fact, at thyssenkrupp Engineered Plastics we give PEEK stock shapes Super Hero Status because of it’s multiple “Super Powers” which include:

  • Excellent Impact Strength
  • Very high continuous working temperature, up to 482˚F
  • Great resistance to steam, perfect for autoclave
  • Good wear and abrasion resistance, can be enhanced with fillers
  • Able to absorb high doses of gamma radiation
  • Great upgrade from PTFE
  • Low smoke and toxic gas release  
  • Carries a UL94 V-O Rating

In addition to the many features and benefits of PEEK plastic, this material gets even better when you factor in the variations and grades of PEEK. Fillers aid in enhancing specific properties and grades can help meet specific requirements like FDA while a general grade may cost a little less. These can allow you to dial in and get the biggest bang for your dollar and ultimately have a part that truly fits the needs of your particular application.

  • PEEK Is Available In Grades to Fit Your Specific Needs
  • General Purpose Grade 
  • (Unfilled) Exhibits high purity, high toughness, and high elongation
  • FDA Compliant Grade
  • For high temperature food applications
  • Bearing Grade (HPV)
  • (Carbon Fiber Reinforced with Graphite and PTFE)
  • Life Science Grades
  • (Approved for USP and ISO 10993-1)
  • Semiconductor Grade
  • (SEMITRON® MP370) Use in Test Sockets and Wafer Cones
When you are looking to replace metal parts or improve the performance of a plastic part ask us if PEEK might be a good alternative. While its true that, as you move toward the top of the triangle, engineering plastics and high performance materials may have an initial higher cost, but upon closer analysis many customer have found the benefits far outweigh the cost and, in the long run they find savings and value through improved part life performance and more.

Living Safety Is the Focus tkEP SHIELD Program

shieldThe SHIELD Safety program has been in place for all of 2016 with training, games, quizzes and contests to keep all thyssenkrupp Engineered Plastics employees involved and engaged at work and at home. SHIELD stands for Safety and Health Initiatives for Employees to Live Daily and with that in mind Safety should not be something we think about when an accident happens, but a conscience change to think about life choices and the task at hand BEFORE we do it.

I recently asked the Safety leaders in each branch to summarize what SHIELD has meant to employees, their families and how they are looking at safety differently.

  • The team in Grand Prairie Texas said “We look out for one another to catch any slip, trip or fall hazards at work and we push each other to maintain a healthy lifestyle by joining the tkactive program, walking at lunch or participating in 5K runs on the weekends. We are thankful for this program to remind us how important it is to maintain a safe and healthy lifestyle and it motivates us to be better every day”.
  • The Yonkers New York group reported “The pre-shift safety meetings have allowed everyone to be involved in setting a positive tone for all the warehouse associates both at home and work. Everyone has a turn to choose a topic of the day and present it to the team. There was an occasion when our topic of the day directly impacted an occurrence at an employee’s home. The topic was fire extinguishers so the employee went home and discussed this with his family. The following day there was a fire alarm in his apartment building and his 8 year old son knew exactly what steps to take to ensure the safety of his family. This definitely highlights the fact that safety does not only apply to the workplace, safety is even more important at home”.
  • In Riverview Florida “Safety isn’t just wearing a hard hat or making sure your shoes are tied, we don’t only focus on being safe but making sure our surroundings are 100% safe. It doesn’t matter if we are in the office calling customers or in the warehouse building skids. SHIELD has taught us not only to be safe at work but also practice safety at home. ‘When you gamble with safety, you bet your life’”.
  • Auburn Hills Michigan responded “Our employees continue to search for anything that could injure someone and report and correct it as soon as possible. We have never had a recordable injury at this facility and we all want to go home daily with the same amount of blood, skin and bones we arrived with”.
  • Earth City Missouri says “SHIELD means having safety in the forefront at all times. At work we always stress safety and while training a new warehouse associate from another branch we told him to take his time and work within his limits and don’t let others try to influence him to go beyond, especially if unsafe. We recently updated our cut resistant gloves and signage for changing the saw blades. One employee states he recently got his motorcycle license after completing the safety course and he said the one thing stressed was All the Gear All the Time and being prepared for all riding conditions. This is good information for any situation at work or home.”
  • Columbus OH had input from everyone “SHIELD is a reminder at work that our Safety, whether it is wearing steel toe boots or sunscreen impacts everyone including our families. A safe and healthy personal life can work in conjunction with a safe and healthy professional life. This has impacted me by making smart decisions that will affect my future in a positive way. When you work for a company that stresses safety in the work environment it becomes an automatic thinking process when you are outside the work place. SHIELD is inspiration – inspiring us to find new and creative ways to stay healthy and stay safe. SHIELD is responsibility -learning from mistakes and embracing them. SHIELD has become part of our culture.”
  • Lancaster PA “has implemented the SHIELD process into the culture of our workplace. It has shaped how we see the warehouse that we work in enabling us to see potential safety risks and correct them before they become issues. For example when freight came into our facility damaged with no bands we immediately restacked it as we sorted the damaged material for the claim. When putting skids in the racks, if boards or planks are broken off or hanging we remove them at that time so they don’t become a problem in the future causing material to fall. At home whether cooking, enjoying nature or sports, cleaning or working in the garage this conscious thought process keeps family members safe and healthy. SHIELD is a transformative process that first changes ones conscious perspective and then changes one’s world, creating leaders in health and safety.”

As the Operations Manager I can give our employees tools and support but I can’t wave the magic want and change the culture. The real change to embrace Safety and Health as part of our culture is owned by the employees. SHIELD has become part of our daily lives at work and home based on the descriptive responses I received. If our employees are active and healthy and feel safe and confident at work the possibilities are endless!


Contest Winners! Team Yonkers got top honors and lunch for the entire team for their entry – “What SHIELD Means to Us and Our Families.” Congratulations and thank you for sharing your story of how the tkEP SHIELD program made a difference and showing us how we all win when we put safety first.

 

Photo-Gestewitz-T-DSC_0291Theresa Gestewitz

Operations Manager
thyssenkrupp Engineered Plastics

About Theresa Gestewitz –
Ms. Gestewitz began her career with ThyssenKrupp Materials NA AIN Plastics Division 20 years ago. Her first role was Buyer for the Lancaster, PA facility. She has also held additional positions as Office Manager, Corporate Buyer, and Plant Manager. She assumed her Safety Leadership role in 2010.

What Are Polymers?

What Are Polymers? What Polymers Occur In Nature?

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POLYMER: a chemical compound that is made of small molecules that are arranged in a simple repeating structure to form a larger molecule.

DNA, genetic sign, elements and icons collection

DNA, genetic sign, elements and icons collection

Naturally Occurring Polymers

To know what a polymer structure looks like, think of a chain with many links connected together. In nature our own DNA is an excellent example. DNA (Deoxyribonucleic acid)  is a molecule that carries the genetic instructions used in the growth, development, functioning and reproduction of all known living organisms. The diversity of how these chains link mean polymers exhibit a very broad range of properties making them an essential and vital piece in everyday life, no matter where we look.

How Are Polymers Created?

Polymers are created through chemical reactions known as polymerizations, and most polymers are made via just two basic reaction types.

Polymerization Type #1 – Condensation polymerization.

Condensation polymerizations occur when two monomers react to yield a repeat unit (a chain) and then along the way they lose small molecules as by-products such as water or methanol. In plastics one example of condensation polymerization is polyamide that comes from monomers with carboxylic acids and basic amines. A polyamide is a macromolecule with repeating units linked by amide bonds. In our business of engineered plastics we often think of DuPont Vespel®, a specialized engineered plastic. On the other end, naturally occurring polyamides are also the proteins that make up wool and silk.

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Synthetic Polyamides and the Birth of Nylon

Wallace Hume Carothers (April 27, 1896 – April 29, 1937) was an American chemist. He is most noted as the inventor of nylon, one of the most widely used and known plastics throughout the world because of is many forms and uses.

Carothers was the leader of organic chemistry at DuPont when he made the first nylon to be a synthetic replacement for silk. Most people also know this is where nylon stockings became popular as silk went into short supply, but nylon was so successful that it replaced many different products after silk became scarce during World War II. Most noted nylon was used in military applications such as parachutes and flak vests. After initial the commercialization of nylon as a fiber, applications in the form of shapes and films were also developed with demand.  Industries as diverse as packaging, electrical and electronics, consumer goods, appliances, and automotive are just a few of the areas that developed applications for nylon plastic in various forms.

Polymerization Type #2 – Chain-Growth Polymerization

Chain growth polymerization occurs when a monomer forms a molecule with an unpaired electron. The free radical reacts quickly with another monomer and causes a repeat unit with another free radical. A rapid chain reaction continues bringing about the polymerization, and the polymer chain continues to grow longer.

One example of a synthetic polymer made through a chain-growth polymerization is polystyrene, a polymer commonly found in disposable drinking cups. It is interesting to note that the original discovery of this polymer dates all the way back to 1839 by Eduard Simon.  As a traveling member of AIN Plastic Business Development I rely heavily on this synthetic polymerization… Since the discovery of this polymerization process, the advancements have been ever changing in the industry of materials like engineered plastics. For example, polystyrene itself comes in forms from clear and hard to a foam version invented by DOW in 1941. The end result simply depends on the particular catalyst and chemicals selected to create polymerization process.

Chemists have discovered new catalysts and developed new synthetic chains to join small molecules into long polymer chains with the right properties for almost any particular use….only time will tell what comes next, and I for one, can’t wait to see.

Montague-Sml-DSC_0304Kendall Montague
Industry Segment Manager, Oil and Gas

thyssenkrupp Materials NA
AIN Plastics Division

M: +1 (314) 502-0813, : +1 (877) 246-7700, Kendall.Montague@thyssenkrupp.com

See our catalog online at www.onlineplastics.com

Kendall Montague is a veteran of the plastics industry with 16+ years experience working with OEM and MRO engineers assisting in developing thermoplastics material selection as well as custom design and fabrication using CNC equipment.

Active Member with the Energy & Polymer Group – Houston
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Sources for this article:

Introduction to Polymers  R.J. Young Chapman

Market Studies- Ceresena

Meriam Webster-dictionary

wikipedia

Business Development Team – Adds Value to Buying Through Distribution

TKMNA AIN Plastics Business Development Team Is Dedicated to Providing Solutions to Your Engineered Plastic Needs.

As a Distributor of Engineered Plastics we serve many Industries.  We supply Fabrication Machine Shops as well as OEM Manufacturers.  We work with Design Engineers, Product Developers, Maintenance Specialists, and more. Serving so many industries provides many challenges, so how does AIN Plastics maintain a high level of customer service, satisfaction, good value, and keep up with the thousands of options available in engineered plastics? We have a team. That team includes the Inside and Outside Sales people everyone works with on a day to day basis. We also have 11 branches throughout the US operated by Branch Managers and Fulfillment teams. But we also have an additional team of Industry Segment Managers, (aka Business Development Team) who work across all AIN Plastics locations. This team is comprised of members that between them hold an incomparable amount of knowledge and passion in key industries we serve. Their goal is to assist both the AIN team and our customers by providing knowledgeable support. That support may include training and education, evaluation of applications for material selection and problem solving. In addition the Business Development team uses their depth of Engineered Plastics to find applications that may benefit from an Engineered Plastic solution over traditional materials like metals.

Each Industry Segment Manager focuses on one of the following industries:

  • Oil and Gas / Pump and Valve
  • Power Distribution
  • Medical and Life Sciences
  • Orthotics and Prosthetics (O&P)
  • Transportation

In addition we have an Industry Segment Manager that focuses solely on the high performance DuPont™ Vespel® materials which are often specified by Design Engineers for applications in Aerospace, Plastics Processing, Semiconductor and other highly demanding industries.  By focusing on how we can assist people and educate others in the proper selection and use of engineered plastics we have found we can help customers find ways to improve or enhance applications, reduce costs, and improve efficiency and safety. The AIN Plastics Business Development team all have hands on experience within the plastics industry and in machined parts that provide a base of knowledge they each build on. Because we work with all the major manufacturers of engineered plastic materials, we have the widest selection of products to consider for solutions.  Our Industry Segment Managers also have the opportunity to constantly add training and knowledge to their skills directly from the manufacturers and then share it with customers. We see our job as a distributor as an opportunity to make your job easier and your business successful. In essence we see ourselves as a bridge between customers and suppliers and a partner who brings value.

Meet the Business Development Team

Oil and Gas / Pump and Valve –

Kendall Montague - Business Development Oil and Gas Industry Segment ManagerEmail: Kendall.Montague@thyssenkrupp.com

Phone: 314-502-0813

Kendall Montague is a veteran of the plastics industry with over 15 years of experience. He earned a degree in Economics from Southern Illinois University.  Previous to that Kendall enjoyed a 10 year career as a PGA Club Professional in the greater St. Lous area. After that he transitioned into the plastics industry. Through the IAPD, he has earned the Level 1 and 2 Professional Sales Certifications. Kendall was attracted to AIN Plastics after meeting thyssenkrupp Materials NA, AIN Plastics Division President John Shepherd during a national materials conference.  John’s enthusiasm and vision were shared with Kendall during a team building exercise, and Kendall was left with an impression of the organization that directly aligned with his value-added selling approach. Kendall focuses on working with OEM and MRO Engineers throughout the Oil and Gas industry assisting them with application specifics in thermoplastics material selection. He has also helped develop custom design fabrications that work well with specific CNC equipment. His fabrication experience, a skill learned early in life from his father and developed during his career, is also a valuable tool he brings.  His typical focus applications include bearing, valves, and pump components found in the Oil and Gas markets.

In his spare time Kendall loves being physically active, and especially enjoys biking, running half marathons, and hiking. His passion for running connected him with a fitness group called Road Runners Club of America (www.rrca.org) and he is now one of the over 4,600 members here in the USA, and 16 other countries. Team members can be distinguished by their signature purple camouflage apparel in races and club members range in age from 4 to 85. The group’s only requirement is that, “you have a true desire to maintain and improve your own fitness.” When he’s not participating in half marathons, Kendall enjoys spending time with his childhood sweetheart Jennie whom he met at the age of 13. Home base for Kendall is in the greater St. Louis area but he travels to customers throughout the US to provide hands on support.

Trevor Drake - Business Development - Power Distribution Industry Segment ManagerPower Distribution –

Email: Trevor.Drake@thyssenkrupp.com

Phone: 248-233-5600

Trevor Drake is AIN Plastics Industry Segment Manager for the Power Distribution Industry. Trevor has a well rounded background in business and industry. He is a Canada native who got his start as a plant supervisor in the automotive industry after graduating from the University of Windsor. After completing his MBA in Business Finance, Trevor joined thyssenkrupp Materials NA where he worked as part of the finance team before focusing on Sales and Marketing. Trevor has been with the AIN Plastics Division for over 10 years.

Through his diverse career, Trevor has developed key skills that are of great value.  His vision on Proficiency, the importance of urgency, and his entrepreneurial spirit serve him well. In addition he brings valuable insights from his time in manufacturing plants. Trevor spends his time in the Transportation and Power Generation sectors, focusing on Insulating materials like GPO, Phenolics, Polycarbonates, and other Engineering Plastics.

When Trevor is not working to create solutions for his customers, he enjoys watching his two sons and his daughter develop their talents in sports. He appreciates that he can continue to do what he loves while still enjoying the climate and atmosphere of Canada.

Dave Piperi - Business Development - Medical Life Science Industry Segment ManagerMedical / Life Sciences –

Email: Dave.Piperi@thyssenkrupp.com

Phone: 914-490-1438

Located in the New York, New Jersey area is Industry Segment Manager Dave Piperi.  Dave is an expert in the Life Sciences, Medical, and Analytical Instrumentation Markets.  Dave’s experience in our business is very deep.  Starting as an Inside Salesman gave him a strong education in Engineering Plastics.  Moving to Outside Sales, then Branch Management expanded his experience.  He was particularly interested in AIN Plastics because of its leading role in supplying High Performance Medical Grade Materials.

Dave has assisted customers and led AIN’s growth by developing applications for lab testing equipment used throughout the analytical and bio-pharma areas. Dave supports customers and design engineers by working with them and sorting through the many requirements (including specific industry certifications) and providing engineered plastic solutions. These solutions deliver real world benefits that help improve their products, increase service life and more.

Outside of his work at AIN, Dave enjoys time with his family, watching his son play sports, and relaxing on the beach.

Paul Hanson - Business Development - DuPont Vespel Industry Segment ManagerHigh Performance Materials / DuPont™ Vespel® –

Email: Paul.Hanson@thyssenkrupp.com

Phone: 770-362-9712

For high performance DuPont™ Vespel® Material, Paul Hanson is the go to person. Paul has been working in the Plastics Industry for over 23 years, with experience in the Manufacturing as well as Distribution fields. After earning his Bachelors Degree in Business Finance and his MBA in Business Administration, he moved from Minnesota to Georgia to enter the Plastics Business. Paul has held management positions in Manufacturing and Distribution, as well as Field Sales and Training, Paul has a unique depth of experience in the field.  He was attracted to AIN Plastics because of the company’s long history as a leader in Engineered Plastics.  As an Industry Segment Manager Paul uses his expertise to support the AIN Sales team and their customers in the selection of the right materials for specific applications, often replacing metals and other traditional materials with plastics.  Paul works closely with the DuPont™ Vespel®  organization and brings that experience to our customers, focusing on the Aerospace and Semicon Industries.

Outside of AIN, Paul enjoys spending time with his wife of 32 years, Sara.  They enjoy golfing, traveling, and spending time with their families.  On many weekends you can find him at his brother in law’s drag-strip in Middle Georgia.  His goal is to be racing there soon in a hot Camaro!

Scott Moore - Business Development O&P Industry Segment ManagerOrthotics and Prosthetics –

Email: Scott.Moore@thyssenkrupp.com

Phone: 813-215-8323

Scott Moore is a Florida native who leads our efforts in the Orthotics and Prosthetics Marketplace.  Scott studied Criminal Justice Standards at Polk State College, but soon found his way into the Plastics Industry.  His 20 year career started as an Inside Sales Representative for one of our strategic suppliers, Quadrant Engineering Plastics.  That experience led him to promotions at Quadrant including Inside Sales Manager, Territory Manager, and Team Leader for the Power Transmission Division.

He joined AIN Plastics Business Development Team in 2010 where he focused on DuPont™ Vespel® and Medical Grade Materials. Scott moved back to Florida as the Branch Manager for AIN Plastics Tampa, where he became heavily involved in the growing demand for Orthotics and Prosthetics materials. His materials experience was valuable in rapidly growing our position in this market.

Scott has developed special labeling for our O&P thermoforming products which is of great help to the industry.  He has also expanded our offerings to include adhesives, foams and cork, creating a full market basket. Most recently Scott introduced a unique clear unbreakable material that is ideal for  check / test sockets. As our Industry Segment Manager for O&P, Scott spends his time working in the Field with our Sales team as well as managing the relationships with our National Accounts.  Scott leads our efforts to bring AIN Plastics O&P Materials online as an OPIE Integrated Supplier.

At home, Scott enjoys spending time with Diep, his wife of 14 years, and their two daughters Kayla and Kara. He also finds time to continue his passion for playing the drums, a lifetime enjoyment. He also loves to fish and hunt, and most recently teaching one of his daughters to fish as well.

Thomas Price - Business Development, Transportation Industry Segment ManagerTransportation –

Email: Thomas.Price@thyssenkrupp.com

Phone: 678-230-7944

When it comes to materials for the Transportation Industry, Thomas Price is our resident expert and Industry Manager.  Thomas has over 20 years of Plastics Industry Experience, from Key Account Management to Branch Distribution Management. A graduate of West Virginia institute of Technology,  where he studied Design Engineering, Thomas brings great skills to AIN Plastics.  His primary focus has been on Engineered Plastics used in Aerospace, but also is an expert in Transit and other related Transportation fields.  The newest of the AIN Business Development team, Thomas joined in 2014.  He was attracted to AIN Plastics because of the professionalism displayed by the company, and his familiarity with the transportation industry.  Thomas prides himself on being able to relate to the issues of his customers, as well as the product manufacturers.  He takes an active role in problem solving throughout the supply chain, which makes him a valuable member of our team.

Thomas works out of the Charlotte, North Carolina area, but you can find him most anywhere in North America where Aircraft Interior components are designed, manufactured, and installed.

In his spare time he enjoys being a loving father to his three girls, participating in competitive target shooting, and many other outdoor activities.

In the world of engineered plastics finding the right material can seem like looking for a needle in a hay stack. As an Engineering Plastics Distributor we look to add value not just by carrying the most demanded products, from all of the Major Manufacturers, but also by being experts in the use and selection of these materials.  We can also help you in the Fabrication of these materials into parts … from prototype to full production runs.  Through our Business Development Team and Sales Team we live in the manufacturing plants of America, and we are happy to consult and teach what engineered plastics can do for you. Do you need to reduce noise? Do you need parts that last longer?  Would you like to eliminate the need for lubrication?  If you answered yes, then we can help. As your trusted partner in the distribution supply chain, we look not just at selling a piece of plastic but at providing Engineered Plastics Solutions that help you to get the right plastic material for your application.

 

Scott Petrowski Director of Supply Chain Management ThyssenKrupp Materials NA AIN Plastics DivisionScott Petrowski
Director of Supply Chain Management
ThyssenKrupp Materials NA
AIN Plastics Division

 

The History of Cellophane

iStock_000041386120_FullMany of the types of plastics we use each day have surprisingly interesting histories and stories of creation. As consumers we often don’t think about the type of plastic we are using or how it came to be. Was it created intentionally or by accident? Is it still used today for its original purpose? What is its effect on us? These are the kinds of questions we don’t typically think to ask, and we are actually missing out on fascinating history because of it.

wine spill 1Take cellophane for example. Cellophane has come a long way since its original creation in 1908 by Swiss chemist Jacques E. Brandenberger. The material was actually created as a result of a failed experiment by Brandenberger when he was originally trying to create a waterproof tablecloth. The story goes that Brandenberger was eating at a restaurant when he watched someone spill a glass of wine onto the nice tablecloth at their table. After seeing all the work and time this one spilled glass caused, it inspired him to create something that would repel liquids instead of absorb them. He set out to create this new type of tablecloth but was dismayed when he realized using viscose to spray a waterproof coating on fabric was too stiff.

But, with this failure came a realization: although the coated fabric was too stiff, it produced a clear film which easily separated from the backing cloth. He began exploring new possibilities with this great discovery. After ten years of research and experimenting, Brandenberger was able to create the waterproof material that was eventually named “cellophane.” “Cello” comes from the material used to create cellophane, cellulose, and “phane” comes from the French word for transparent, “diaphane.” With this creation Brandenburger also invented a machine that could manufacture cellophane in 1912. This marked the beginning of cellophane’s great potential and did not go unnoticed for long.

Cellophane was first used in the U.S. by Whitman’s Candy Company in 1912, shortly after the creation of Brandberger’s manufacturing machine. Whitman’s used the plastic for candy wrappers, and was the largest user of imported cellophane from France until 1924. It was in 1924 that cellophane received even greater attention by one of America’s leading plastics companies, DuPont.wine spill 2

DuPont saw the potential in cellophane and acquired U.S. patent rights in 1923 to begin production in Buffalo, New York. Although cellophane was waterproof it was not vapor-proof, meaning it was impossible to use for food packaging since moisture could still collect inside the cellophane. DuPont hired chemist William Hale Charch to solve this problem, and four years later, he did. Now that cellophane was both waterproof and moisture-proof it could be used for food packaging, which is exactly what it was used for then and still is today.

With the invention of moisture-proof cellophane came great benefits for DuPont, including a tripling in the material’s sales between 1928 and 1930. In 1938 cellophane accounted for ten percent of DuPont’s sales and twenty-five percent of its profits, making it one of their best selling products.

DuPont is well known for many other materials and products besides cellophane. Materials we use every day come from DuPont, such as nylon, artificial leather, ammonia, and rayon. Then there are the materials used in very specific applications that also come from DuPont, like Kevlar, the bulletproof material used in police vests. Another material used in specific applications is DuPont Vespel, a polyamide with a unique combination of properties that makes it ideal for aerospace and other highly specialized uses.

DuPont’s products are even more interesting when their history is known. Because of this, DuPont created several pages on their website dedicated to telling the stories of their various products, going all the way back to 1802, the very beginning of DuPont. To learn more about the history of DuPont’s products, check out http://www.dupont.com/corporate-functions/our-company/dupont-history.html.

For more on DuPont Vespel, visit their website.

For more on Jaques E. Brandenburger visit this site.

 

DSC_0138About Alyssa Warner

Alyssa Warner will be a senior at Judson University this fall. She is studying Graphic Design and has completed three internships in her field of study. Alyssa has interned at Kensington Church, the Chicago Symphony Orchestra, and thyssenkrupp Materials NA AIN Plastics Division.

Learn more about AIN Plastics and the family of thyssenkrupp Materials North America on our website. www.ainplastics.com and for a catalog of the engineered plastics and other products thyssenkrupp Materials NA AIN Plastics sells please visit onlineplastics.com or join us on social media for the latest in plastics news and more.

Machined Plastic Parts Provide Solutions for Noise Reduction

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The famous line from the 1993 Car-X commercial  “RATTLE RATTLE THUNDER CLATTER BOOM BOOM BOOM”** is a heads up for some people that improvements can be made to reduce noise. For engineers and operators these sounds on a manufacturing line or in a production environment are a trigger for to “investigate” the cause and dig into the field of tribology. In the field of engineered plastics, these noises can also be an opportunity to provide machined parts from thermoplastics as a solution for noise reduction and improved efficiency!

On the floor of production and manufacturing facility environments loud noises are an OSHA concern as they can be an issue for the health and safety of workers. In these situations, parts machined from thermoplastics can provide an design option that can greatly reduce noise levels and improve conditions. In addition, machined plastics can bring about increased efficiencies that reduce downtime.

“As with any occupational hazard, control technology should aim at reducing noise to acceptable levels by action on the work environment. Such action involves the implementation of any measure that will reduce noise being generated, and/or will reduce the noise transmission through the air or through the structure of the workplace. Such measures include modifications of the machinery”

Engineering Noise Control

Professor Colin H. Hansen & Dr Berenice I.F. Goelzer

Department of Mechanical Engineering – World Health Organization

(You can get a .pdf of their complete article on the topic of acoustics here)

Have you considered Thermoplastics, to reduce that noise and improve operational efficiency?

Key Characteristics of Plastic Components:

• Low weight – Easier handling, reduction in drive power required, improved lifting capacity

• Excellent price/performance ratio – Extended part life due to very high wear resistance

• Many are self-lubricating – Maintenance requirements can be reduced or eliminated

• Reduction of equipment noise and vibration

• Mating parts are not worn or damaged

• High mechanical strength, hardness and stiffness

• Impact strength even at low temperatures-cryogenic

• High mechanical dampening capacity

• Excellent fatigue resistance

• Good sliding and emergency running properties

• Outstanding abrasion resistance

• Dimensional stability and weather resistance

• Broad chemical resistance

• Will not corrode

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Here are a few links to some other sources where you can learn more about the use of engineered plastics to help reduce noise and improve efficiency, plus a little link just for fun – in case you have never seen the 1993 commercial.

Connect with Vitrex on LinkedIn to see how a change to machined parts from PEEK helped to reduce noise caused by wind turbines.

Read more about tribology in one of an earlier AIN Plastics blog post by AIN Industry Segment Manager for DuPont™ Vespel® Paul Hanson.

If you don’t know the 1993 commercial we are referring to, no worries, you can find it on YouTube!

ASME (Americann Society of Mechanical Engineers) also has an excellent article that details the benefits many are finding as they replace metal parts with thermoplastic parts.

Finding the right thermoplastic for machined parts is not always a simple straight forward task of looking online or in a catalog. Today’s engineered plastics include thousands of options and many are specially designed with high wear applications in mind like bearing, bushings and more. As a provider of engineered plastic solutions we look to assist you in finding that just right plastic material that will meet the application specific needs and be the best possible value. In the end you may find benefits beyond noise reduction by changing from metal to plastic parts. If you have questions please contact me.

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Kendall Montague
Industry Segment Manager

thyssenkrupp Materials NA
AIN Plastics Division

Kendall Montague is a veteran of the plastics industry with 16+ years experience working with OEM and MRO engineers assisting in developing thermoplastics material selection as well as custom design and fabrication using CNC equipment.

Active Member with the Energy & Polymer Group – Houston
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AIN Plastics Participates in World Health and Safety Day with tkmna

It’s been a busy, active and fun year so far at AIN Plastics. Already this year we have had charity golf outings, 5K run walk events, bike rides and much more. This year’s annual World Heath and Safety Day at tkmna was no exception. thyssenkrupp Director of Safety Programs & 6S, Derek Overly, noted that the event had primarily focused on employee safety in past years. But this year the company wanted to add to the health side of the day. In fact, thyssenkrupp’s motto for this year was one word “Movement”! On the schedule was a lunch and learn featuring Dr. Barry Franklin from Beaumont Health and AIN Plastics, Markala Goodson, who spoke about the company group called tkactive. The day ended in a 5k Run Walk event for all employees.

Guest speaker, Dr. Barry Franklin presented great information on the importance of an active lifestyle

Guest speaker, Dr. Barry Franklin presented great information on the importance of an active lifestyle

Dr. Franklin provided an entertaining discussion of how everyone can do easy things to improve their health and create a healthy lifestyle no matter your age or current level of activity. Along with this, two lucky people took home a new fitbit, a great way to help track progress and keep you on track with fitness and healthy eating goals.

Next up in the day, Markala Goodson, presented information about thyssenkrupp’s tkactive program which is open to all tkmna employees. The group initially began in the AIN Plastics Division as AINFit.  AIN’s goal was to create a fun way to promote a healthy and active lifestyle and to support each other whoever we are. AINFit has an active FitBit group where you will find members challenging and cheering each other on as they meet their step goals. AINFit members also challenge each other with monthly contests and team up for everything from 5K run walks, to Mud Runs, and Bike rides. It’s been a great way to keep in contact with everyone and to work as a team even though our branches extend from the East coast to Dallas.

Markala Goodson, AIN Plastics Associate presented tkactive at World Health and Safety Day

Markala Goodson, AIN Plastics Associate presented tkactive at World Health and Safety Day

Some members of AINFit began by walking and have gone on to run their first 10Ks and beyond! The AINFit program has now gone company-wide and become tkactve. It’s free to employees, and has a simple goal of providing tips and information to achieve and maintain a healthy active lifestyle and to support each other. To that end Markala is always looking to add local 5K run walks, bike rides, and other activities employees can take part in. She is also doing contests for tkactive participants and keeps everyone up to date on the tkactive Twitter.

For World Health and Safety Day, Markala also brought in Catherine A. Smith, Executive Director/Vice President, Development, Midwest Affiliate from the American Heart Association. The Michigan area tkactive team joined in the annual Heart Walk in Detroit on May 14. In support of the

Markala Goodson, AIN Plastics Sales and Marketing Associate with Catherine A. Smith of the American Heart Association

Markala Goodson, AIN Plastics Sales and Marketing Associate with Catherine A. Smith of the American Heart Association

American Heart Association, thyssenkrupp will do a donation to the association for every employee that takes part.

On March 7, thyssenkrupp’s WE Move the World event began, a global step event for all employees of thyssenkrupp around the world. tKMNA’s Southfield office stepped it up on World Health and Safety Day with a 5K run walk and, in spite of the cold rainy day, the turnout was great and everyone enjoyed the course that lead everyone through a local neighborhood and park.

Other events for the day included a safety talk and some great healthy breakfasts, snacks, and lunches at other locations including AIN Plastics Kennesaw and Dallas. Topping it off, AIN Plastics Canton did their first 5K as a team and got the gear too!

Keep up with thyssenkrupp and everyone at AIN Plastics. We would love to be cheered on as we head out to more events. To find out more about how you can participate in the American Heart Association Heart Walks visit their site. Although the Detroit Walk for 2016 is past, other locations across Michigan and in other states are still coming up this year – You can visit them at heartwalk.org.

 

 

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See you in the blogosphere again soon

Lisa Anderson

Marketing Manager
ThyssenKrupp Materials, NA
AIN Plastics Division


lisa_anderson_001CroppedAbout Lisa Anderson

Ms. Anderson has been ThyssenKrupp Materials AIN Plastics Division for over 4 years. She brings 20+ years of advertising, award winning graphic design, social media and marketing. She has worked in book publishing, advertising agencies, printing, manufacturing, and the apartment industry. Ms. Anderson has a Bachelor of Fine Arts in Studio Arts from Calvin College, Grand Rapids, MI.

Jerry Lane Retires from AIN Plastics

In a time when the average person holds approx. 10 different jobs throughout their career the plastics industry stands out. It is often said that plastics chooses you and once you start working in plastics you stay in the business. For AIN Plastic’s Jerry Lane that has been a very true statement, but after a lifetime in plastics distribution Jerry Lane is saying ‘bon voyage’ and heading into what we all hope will be a long and happy retirement.

I sat down with Jerry and chatted with him about his time in the plastics industry and how it lead to a lifelong career with the majority of those years being at AIN Plastics.

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A Memento of the original AAA Plastics Supply

One of the first things we talked about is what has been the biggest change Jerry has seen in the plastics industry at large. After graduating Babson College in Wellesley 20 miles west of Boston Jerry joined the Coast Guard Reserves and was accepted into a Masters Degree program. 1966 Jerry went to work for his father who had a small plastics distribution company called AAA Plastics Supply. In 1985 this company merged with AIN Plastics which had 5 locations and was looking to expand and AAA Plastics Supply was a good fit. It was in Boston and then Norwood for 16 years before settling in Canton which is the current AIN location. Jerry reminisced that this past Washington’s birthday was the 31st anniversary of agreeing to the terms with Norman and Alex (The original A and N in AIN Plastics) to merge his family’s business with AIN Plastics. On April 19 of that year the formal agreement was signed and he began with AIN. Jerry feels this type of merger has been the biggest change overall in the industry. “There has been a huge consolidation of independent distributors. 30 years ago there were many small entrepreneurs. Now there are fewer but larger.” Jerry went on to add “Most manufacturers were also domestic, now the majority of suppliers are foreign-based companies.”

Jerry also noted one other major change has certainly been the Internet. “The ability to search online has provided the ability to make people smarter. There are so many resources out there. People research and shop differently now.”

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Jerry Lane working the phones at AAA Plastics Supply which became part of AIN Plastics.

One of the things that differentiated AIN Plastics during this time period was it’s internal structure and catalog systems. Jerry explained that AIN Plastics relied on a robust outcall program. He said one of Norman Drucker’s favorite sayings was, “if you aren’t taking a call you are making a call!” In the days before Internet AIN Plastics also managed a large catalog business with separate catalogs for different industries. The largest of these catalogs was a school catalog that was mailed to every school in the country, primarily to shop programs that would teach machining of plastics, metals and other materials. They also had a catalog that went out to distributors. As part of the catalog system one thing that has not changed is AIN Plastics was, and is, known for having strong inventory and fast shipping. The merging with thyssenkrupp Materials NA has only strengthened this aspect of AIN by becoming part of the thyssenkrupp nationwide logistics system.

When asked about what job he held at AIN Plastics Jerry says there have been many. Jerry says he started at the very beginning sweeping floor and doing warehouse work, but as he gained knowledge and experience Jerry has ended with a well balanced and broad career including time in:

• Corporate Operations and Management
• Corporate Quality
• Sales
• Freight and Logistics

Out of all those things, Jerry said one of the most gratifying times was on a recent trip to the AIN Plastics Yonkers facility. The team brought in a retirement cake and Inside Sales Representative George Marotta told Jerry we all wouldn’t be here is it wasn’t for the 2.5 years Jerry worked at our branch.

Of course no retirement chat would be complete without asking the question – What are you most looking forward to? After all, it’s the question we all ask ourselves about retirement or winning the lottery. For Jerry he says the first thing is to enjoy the city he and his wife and family have been a part of for so many years. “The first thing is site seeing beginning with Boston, and enjoying time with our new Grandchild due in just a short time. This will be our 2nd grandchild and first grandson.”

After that Jerry said in all his years of travel for work he has been to all of the AIN Plastics branches except TX and Missouri, “but I have not spent time in the actual cities so we plan to tour the US and enjoy being tourist travelers.”

Lastly we talked about what Jerry will miss the most. He said the AIN people are such a big part of his life and that will be what he misses the most. He went on to say, “I have a couple of projects that I know I won’t get to see finished that I know will be really good for company so I really will miss seeing those to their completion. But, there will always be those projects because it’s a part of our future and how we are growing.”

From here, Jerry will be handing over the logistics portion of his job to Lydia Gonzalez who has worked with Jerry for 24+ years. Jyoti Gorur will expand her Financial Analyst job to include some reports Jerry did as well and Debbie Shunk will take on R&A items so everyone will be in good hands.

 

Best Wishes to you Jerry!

and to everyone else –

See you in the blogosphere again soon

 

Lisa Anderson

Marketing Manager
ThyssenKrupp Materials, NA
AIN Plastics Division


lisa_anderson_001CroppedAbout Lisa Anderson

Ms. Anderson has been ThyssenKrupp Materials AIN Plastics Division for over 4 years. She brings 20+ years of advertising, award winning graphic design, social media and marketing. She has worked in book publishing, advertising agencies, printing, manufacturing, and the apartment industry. Ms. Anderson has a Bachelor of Fine Arts in Studio Arts from Calvin College, Grand Rapids, MI.

Thermoplastic Valve and Seal Materials

Table comparing the pros and cons of commonn thermoplastics used in valve and seal applicationsIn our last post on the topic of thermoplastic pumps and valves we looked at how corrosion occurs with thermoplastics. In this article we are looking at the specific materials of choice that are most often used when designing valves and seals with thermoplastics.

As with traditional materials like metal or even wood thermoplastics all have advantages and disadvantages. In my work here at AIN Plastics my job is often to help customers look at all the pros and cons and help determine the best engineering plastic for a particular application.

The task of selecting the right thermoplastic for a machined valve or seal can be detailed and sometimes daunting when you see all the thousands of options available in the market today. Throw in trade names for engineering plastic materials and it can become even more confusing. Many plastic materials exist in their basic form but there are also versions that have certain properties boosted by the addition of fillers like ceramic, graphite and more. Still others, like Dupont™ Vespel®, are made through a proprietary isostatic molding process making it the only one of it’s kind in the plastics industry.

Below is a table I’ve put together as a good starting point for detrmining what type of thermoplastic may be best suited to a job. This table explains the basic advantages and disadvantages of the most popular engineering plastics for pump and valve as well as many other machined part applications. Once the basic crietria are determined, the next step is often making the initial part and testing. From there designers may find a need to move to a material with a filler to, for example, enhance the heat resistance properties.

On the surface some of these engineering plastics appear costly. But, when material selection is done carefully it is often the case that customers are pleasantly surprised to find plastics end up costing less overall. This is due to reduced maintenance time because parts last longer, or they don’t need lubrication. It may also be because you don’t need the most expensive material. While a PAI might have all the properties you need and then some, we might find a less expensive material with a filler can do the job just as well because it fits all the criteria needed.

 

 

For more ways to look at the differences of engineering plastics see our related infographic.

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Kendall Montague
Industry Segment Manager

thyssenkrupp Materials NA
AIN Plastics Division

Kendall Montague is a veteran of the plastics industry with 16+ years experience working with OEM and MRO engineers assisting in developing thermoplastics material selection as well as custom design and fabrication using CNC equipment.

Active Member with the Energy & Polymer Group – Houston
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Designing with Thermoplastics in Pump & Valve Components

Why are thermoplastics (engineering plastics) replacing metals and becoming a popular option for machined parts? To answer this question we’ve got a few blog posts that look at different aspects of why people are saying yes to engineering plastics. Pumps and valves have been around for about as long as humans have been constructing things to make life easier. Today pumps and valves occupy places in nearly every industry from medical, laboratory and testing equipment, to oil and gas, agriculture, transportation, buildings and more.

Designing pump and valve components from thermoplastics has the benefit of being made from materials that are corrosion resistant. But, even plastics withstand varying physical elements in different ways so it’s important to understand how plastics can also be affected by the physical elements they will be exposed to. The chart below looks at some of the most common plastic resins and gives a general guideline for how they stand up to potential corrosive elements.

 

Chart of Chemical Resistance for Common Polymer Resins / Thermoplastics

 

CHEMICAL RESISTANCE POLYMER RESINSA Deeper Look at Corrosion and What it Is
Corrosion is the deterioration of a material and its physical properties, Corrosion of a material occurs because of an undesirable reaction with its surrounding environment. In valve applications chemicals may attack the exterior as well as the interior surfaces. As you can see from the chart above both acids and alkalis will attack some materials. Corrosion begins with pitting that is not even visible to the eye. But once it begins corrosion continues to grow and eventually it leads to part failure. But even before creating a leak, pits increase turbulence which affects performance.

Corrosion is caused by more than just hazardous chemicals. As you can see from the chart of common thermoplastics above, sometimes an apparently benign fluid can react, as when sea water flows over brass.

How Can Corrosion of Machined Parts Be Stopped?

The best and most cost-effective way of controlling corrosion is preventing it. Studies have shown that an overall cost savings of 40% can be achieved when corrosion is prevented rather than treated. Prevention entails selecting an engineering plastic that will work best with the media being transported through the device. Whether you are using metals or thermoplastics, all environmental factors should be considered, including cleaning agents and things that might not be thought of as highly corrosive. In some cases a sacrificial layer could be used but these will have a finite life, and as the name implies the sacrificial material needs to be closely monitored and it will still require downtime to apply a new sacrificial layer.

Many customers that replace metal valves and gaskets with engineered plastics often note a number of positive benefits even if the initial part costs more.

  • Reduced maintenance
  • Reduced Downtime 
  • Reduced incidence of part failure
  • Longer lasting parts
  • Overall cost savings
  • Smooth surfaces allow for increased velocity and precision control of flow

Customers with ultra-high purity such as medical device, food processing, or water treatment applications to name a few, require very smooth interior surfaces with absolutely no place for contamination to lurk and with no risk of particles breaking free and joining the fluid. Even microscopic pitting can be cause for parts to be replaced because the pitting can allow for bacteria contamination. Once pitting occurs it is virtually impossible to clean a valve or gasket to the high standards required for high purity applications.

The highly smooth surfaces that can be achieved with machined thermoplastic materials can also reduce turbulence in fluids being transported. This allows for fluids to flow at higher velocities and allows for precision control of pumps.

Beginning with careful material selection, research and talking to experienced plastic professionals can lead to designing pump and valve components that can improve performance and increase life from day-to-day to your most demanding applications.

Do you have questions about material selection for seals and valve gaskets like:

What are the lower cost and lighter weight options to metal-to-metal sealing?

We are having thermal degradation issues with plastics in valve components, can we improve this?

Our seals and gaskets have to withstand higher and higher operating pressure. What  materials have higher compressive capabilities and creep resistance?

These are all questions I am able to assist you with. Feel free to contact me at the information below.

 

 

Montague-Sml-DSC_0304Kendall Montague
Industry Segment Manager

thyssenkrupp Materials NA
AIN Plastics Division

 

Kendall Montague is a veteran of the plastics industry with 16+ years experience working with OEM and MRO engineers assisting in developing thermoplastics material selection as well as custom design and fabrication using CNC equipment.

Active Member with the Energy & Polymer Group – Houston
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